Mounting prototype circuit boards to steel chassis

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Mounting prototype circuit boards to steel chassis Adam 01-24-2006
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Posted by Adam on January 24, 2006, 10:25 pm
I'm working on a small robot (about 20 cm squareish) and, lacking
better materials, I've made the chassis out of Simpson Strong Ties
(small sheets of steel from Home Depot, with regularly-spaced holes for
nails). I'm using perfboards to make my wire-wrapped prototype
circuits, and I'm trying to figure out how to mount the boards to the
chassis. Obviously there are bare wires and leads all over the bottom
of the board, so I'll need to mount the boards with suffcient space so
the chassis won't short my circuits. How do you mount your circuit
boards to your robot frames? Any ideas will help.

Thanks in advance!

- Adam


Posted by Gordon McComb on January 25, 2006, 12:33 am
Plastic standoffs are available in various lengths, or you can use nylon
machine screws and nuts, available at most hardware stores (look in the
specialty hardware drawers, not the pre-packaged stuff). Plastic
standoffs are pretty common from most any electronics catalog retailer
like All Electronics.

-- Gordon


Adam wrote:
>
> I'm working on a small robot (about 20 cm squareish) and, lacking
> better materials, I've made the chassis out of Simpson Strong Ties
> (small sheets of steel from Home Depot, with regularly-spaced holes for
> nails). I'm using perfboards to make my wire-wrapped prototype
> circuits, and I'm trying to figure out how to mount the boards to the
> chassis. Obviously there are bare wires and leads all over the bottom
> of the board, so I'll need to mount the boards with suffcient space so
> the chassis won't short my circuits. How do you mount your circuit
> boards to your robot frames? Any ideas will help.

Posted by cbm5 on January 25, 2006, 1:45 am
Gordon McComb wrote:
> Plastic standoffs are available in various lengths, or you can use nylon
> machine screws and nuts, available at most hardware stores (look in the
> specialty hardware drawers, not the pre-packaged stuff). Plastic
> standoffs are pretty common from most any electronics catalog retailer
> like All Electronics.
>
> -- Gordon

I haven't used "real" standoffs for years, since I started using those
expanding sleeves for putting screws in concrete. The ones I'm talking
about are just an extruded tube with ridges running lengthwise on the
inside and outside. They should be available in different diameters and
can be cut to length easily. Usable either with a long screw going all
the way through, or two short screws in either end. Not every hardware
store may have the same style of expansion sleeves though.

Posted by S. Fox Polymenis on January 25, 2006, 7:17 am
Just "make" stand offs, by using longer screws, and bolts between the
PCB, and the chassis.

Like this

[=] -<- Screw head
-||---------------- <- PCV
= <- bolt
= <-bolt
-||------- <- Chassis
||


Posted by cbm5 on January 25, 2006, 11:53 am
S. Fox Polymenis wrote:
> Just "make" stand offs, by using longer screws, and bolts between the
> PCB, and the chassis.
>
> Like this
>
> [=] -<- Screw head
> -||---------------- <- PCV
> = <- bolt
> = <-bolt
> -||------- <- Chassis
> ||
>

A screw goes into material without a nut. A bolt goes through a hole and
is fastened by using a nut. A nut threads onto a bolt.

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