Building a Robot with Aluminum

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Building a Robot with Aluminum Too_Many_Tools 02-27-2006
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Posted by Too_Many_Tools on February 27, 2006, 12:13 pm
We are in the fortunate situation to have been given access to a shop
with MANY aluminum dropoffs for a period of time. During this time, we
can have any of the 6061 dropoffs that range from circular pieces to
pieces of plate to square/rectangular pieces.

So with the bonanza standing before us, the question is what should we
take before it disappears?

Considering that storage is always a concern, what are the "useful"
pieces that one should salvage for later robotics construction?

What shapes, sizes and thicknesses do you find useful in your robotic
construction?

Thanks for any insight.

TMT


Posted by MetalHead on February 27, 2006, 7:52 pm
Too_Many_Tools wrote:
> We are in the fortunate situation to have been given access to a shop
> with MANY aluminum dropoffs for a period of time. During this time, we
> can have any of the 6061 dropoffs that range from circular pieces to
> pieces of plate to square/rectangular pieces.
>
> So with the bonanza standing before us, the question is what should we
> take before it disappears?
>
> Considering that storage is always a concern, what are the "useful"
> pieces that one should salvage for later robotics construction?
>
> What shapes, sizes and thicknesses do you find useful in your robotic
> construction?
>

You don't say what size robots you are building.

For small machines say under 18" in length:
1/2" square bar stock is nice for making bearing mount blocks.
2" square bar stock is nice for mounting gear motors (bore, slit an
edge and tap to make a heat sinking mount clamp).
1" - 3" round bar stock is good for wheel hubs.

If you have access to sheet metal forming tools 0.050" sheet formed into
a shallow pan will make a pretty decent chasis for this size range. With
no sheet metal tools, 0.090" - 0.120" sheet can be sawn directly into a
base plate and hardware screwed to the top.

I built a machine in this size range for doing software development for
a motor controller system I am working on. As I am finding that I enjoy
the mechanical construction more than the software development, it was fun.

Good Luck,

Bob

Posted by Too_Many_Tools on February 28, 2006, 12:09 am
I deliberately did not say what size of robots will be built...since
this source of aluminum has appeared and is available for a short time
I feel that focusing on a certain size would restrict further projects.

I am looking for ideas as to sizes and shapes that are useful.

Thanks for your suggestions...anyone else build with aluminum?

TMT


Posted by Padu on February 28, 2006, 12:51 am
What's the real state in your garage? Why "any" and not a greedy "all"? :-)



Posted by Too_Many_Tools on February 28, 2006, 1:09 am
Because we are going to store this aluminum in a school storage area
for use later by students....so we are trying to go about this in a
logical and not greedy manner.

Nobody else?

TMT


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